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Three-edge flat bottom milling cutter is a milling cutter designed specifically for precision machining tasks, especially those that require flat faces or square shoulders. It features three cutting edges and a flat-bottom geometry, making it ideal for both roughing and finishing operations.
Features of Three-edge flat bottom milling cutter
1. Three cutting edges:
- The three-flute design provides a balance between material removal efficiency and tool stability.
- Fewer chip flutes than finishing cutters allow for greater chip removal, making it ideal for roughing.
2. Flat-bottom geometry:
- The flat bottom ensures that the cutter can produce flat faces, square corners, and precise shoulders on the workpiece.
- Ideal for slotting, grooving, and contouring operations.
3. Spiral flutes:
- Spiral flutes reduce vibration and improve cutting performance by ensuring smoother engagement with the material.
4. Materials and coatings:
- Typically made of high-speed steel or carbide for increased durability and performance.
5. Center-cutting capability:
- Many three-flute flat-bottom milling cutters are center-cutting, meaning they can cut directly into the material, giving them the flexibility to accomplish a variety of machining tasks.
Advantages of Three-edge flat bottom milling cutter
1. Efficient Material Removal:
- The three-flute design allows for higher feed rates and faster material removal compared to two-flute milling cutters.
2. Precision Flat Surfaces:
- The flat bottom geometry ensures precise planes and sharp angles, reducing the need for additional finishing operations.
3. Improved Chip Evacuation:
- The three-flute design provides ample space for chip removal, reduces the risk of clogging and improves machining efficiency.
4. Cost Effectiveness:
- Combined roughing and finishing capabilities reduce the need for multiple tools, saving time and costs.
Applications of Three-edge flat bottom milling cutter
1. Grooving:
- Creates flat-bottomed grooves on the workpiece.
2. Grooving:
- Cuts precise grooves with a flat bottom.
3. Contouring:
- Machining complex shapes with flat surfaces and sharp corners.
4. Plunging:
- Center cutting capability allows for plunge milling operations.
5. Face milling:
- Produces a flat surface on the workpiece surface.
Milling Cutter Type | Three-edge flat bottom milling cutter |
Brand | TANGLI |
Specification | D10XH40XD10X75LX3F |
Material | Carbide / High-Speed Steel |
Certification | ISO9001, ISO18001, ISO45001, SGS, TUV,CE |
Custom | OEM/ODM |