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Custom alloy tools are tools designed specifically for cutting, shaping or machining various materials, especially metals. These tools are made from custom alloys that are tailored to provide specific properties such as hardness, wear resistance, toughness and heat resistance. The choice of alloy depends on the application, the material being cut and the operating conditions.
Here are some common types of custom alloy tools and their applications
1. High Speed Steel (HSS) Tools
- Advantages: Good wear resistance and toughness at high speeds.
2. Carbide Tools
- Advantages: Very hard, wear-resistant and able to withstand high temperatures.
3. Custom Coated Tools
- Applications: Enhance the performance of HSS, carbide or ceramic tools in specific applications.
- Advantages: Increase hardness, reduce friction and extend tool life.
4. Custom Tool Steel Tools
- Applications: Cutting tools used in stamping, punching and shearing operations.
- Advantages: High toughness and good wear resistance.
5. Tungsten Heavy Alloy Tools
- Alloy Composition: Tungsten with nickel, iron or copper.
-Application: For heavy-duty cutting applications that require high density and strength.
-Advantages: High density, good wear resistance and durability.
Factors to consider when choosing custom alloy tools
1. Material to be cut: hardness, abrasiveness and thermal properties of the workpiece.
2. Cutting speed: High-speed operations require alloys with high heat resistance.
3. Tool life: wear resistance and durability of the alloy.
